101602-7131 ZEXEL 9 400 614 879 BOSCH INJECTION-PUMP ASSEMBLY 9400614879 1016027131 1156024801

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 879 9400614879

ZEXEL 101602-7131 1016027131

ISUZU 1156024801 1156024801

Service parts 101602-7131 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3140

3. GOVERNOR 105400-5440

4. SUPPLY PUMP 105210-6540

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-0430

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5171

11. Nozzle and Holder 1-15300-186-0

12. Open Pre:MPa(Kqf/cm2) 19.6(200)

13. NOZZLE-HOLDER 105030-3201

14. NOZZLE 105015-6670

15. NOZZLE SET

Include in #1:

101602-7131 as INJECTION-PUMP ASSEMBLY

104304-4201 as _

Cross reference number

BOSCH 9 400 614 879 9400614879

ZEXEL 101602-7131 1016027131

ISUZU 1156024801 1156024801

Zexel num

Bosch num

Firm num

Name

101602-7131
101603-7160

9 400 614 879

1156024801 ISUZU

INJECTION-PUMP ASSEMBLY
6SA1-T * K 14BF PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.7 4.65 4.75

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.2

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 115.4 114.4 116.4

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.4+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 10 8 12

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT not operating. (3)Set idle sub-spring (4)Main spring setting
----------
K=9
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Seal at shipping.
----------

----------
a=(27deg)+-5deg b=(9deg)+-5deg c=32deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(40deg)