101602-7190 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016027190 1156024610


101602-7190 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-7190 1016027190
ISUZU 1156024610 1156024610

Cross reference number

ZEXEL 101602-7190 1016027190
ISUZU 1156024610 1156024610


Zexel num
Bosch num
Firm num
Name
101602-7190 
101602-7191 
 
1156024610  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1-T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   76.4 74.9 77.9
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.1+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.4 9.1 11.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   8.5
Boost pressure kPa   10 7.3 12.7
Boost pressure mmHg   75 55 95
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   8.9
Boost pressure kPa   20 14.7 25.3
Boost pressure mmHg   150 110 190

Test data Ex:

Governor adjustment

Test data 101602-7190
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting (4)Boost compensator stroke (5)Rack difference between N = N1 and N = N2
----------
K=7 N1=1000r/min N2=700r/min
----------

Speed control lever angle

Test data 101602-7190
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(4deg)+-5deg b=(18deg)+-5deg

Stop lever angle

Test data 101602-7190
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

Test data 101602-7190
(1)Pump vertical direction (2)Position of flywheel's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




Have questions with 101602-7190?





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