101602-5061 ZEXEL 9 400 613 290 BOSCH INJECTION-PUMP ASSEMBLY 9400613290 1016025061 220206081a


101602-5061 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 290 9400613290
ZEXEL 101602-5061 1016025061
HINO 220206081A 220206081a

Service parts 101602-5061 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6710
3. GOVERNOR 105411-2620
4. SUPPLY PUMP 105210-6060
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-1520
7. COUPLING PLATE 156639-8920
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-5380
11. Nozzle and Holder 236003600A
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-2010
14. NOZZLE 105025-3190
15. NOZZLE SET

Include in #1:

101602-5061 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 613 290 9400613290
ZEXEL 101602-5061 1016025061
HINO 220206081A 220206081a


Zexel num
Bosch num
Firm num
Name
101602-5061 
9 400 613 290 
220206081A  HINO
INJECTION-PUMP ASSEMBLY
J08C-T K 14BN INJECTION PUMP ASSY PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131425-0620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.77 3.83
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.7
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   99 97 101
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Boost pressure kPa   28 28
Boost pressure mmHg   210 210
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.6
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   96 93 99
Fixing the rack   *
Boost pressure kPa   28 28
Boost pressure mmHg   210 210
Injection quantity adjustment_03
Adjusting point   D
Rack position   6.5+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   12.5 11.5 13.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-0.4
Boost pressure kPa   6.7 6.7 10
Boost pressure mmHg   50 50 75
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(9.1)
Boost pressure kPa   14.7 14.7 14.7
Boost pressure mmHg   110 110 110

Test data Ex:

Governor adjustment

Test data 101602-5061
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation: L1 (at 0 boost pressure) (4)Boost compensator stroke: BCL (5)Set idle sub-spring
----------
K=12 L1=10.6+-0.1mm BCL=0.4+-0.1mm
----------

Speed control lever angle

Test data 101602-5061
F:Full speed I:Idle (1)Set the pump speed at aa (2)When pump speed set at bb (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=22deg+-5deg b=0deg+-5deg c=6deg+-5deg

Stop lever angle

Test data 101602-5061
N:Pump normal S:Stop the pump. (1)Normal stop (2)Rack position aa or less, pump speed bb
----------
aa=6mm bb=0r/min
----------
a=19deg+-5deg b=53deg+-5deg

0000001101

Test data 101602-5061
N:Normal B:When boosted (1)(at boost pressure = aa) (2)Drive side (3)Use the hole at R = bb (4)Rack position = cc (5)Stopper bolt setting
----------
aa=0kPa(0mmHg) bb=30mm cc=10.6+-0.1mm
----------
a=(11deg) b=(4deg)

Timing setting

Test data 101602-5061
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




Have questions with 101602-5061?





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