Rating:
Information injection-pump assembly
BOSCH
9 400 613 290
9400613290
ZEXEL
101602-5061
1016025061
HINO
220206081A
220206081a
Service parts 101602-5061 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
8.
_
9.
_
11.
Nozzle and Holder
236003600A
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
101602-5061
as INJECTION-PUMP ASSEMBLY
Include in #2:
104749-1900
as _
Cross reference number
BOSCH
9 400 613 290
9400613290
ZEXEL
101602-5061
1016025061
HINO
220206081A
220206081a
Zexel num
Bosch num
Firm num
Name
101602-5061
9 400 613 290
220206081A HINO
INJECTION-PUMP ASSEMBLY
J08C-T K 14BN INJECTION PUMP ASSY PE
J08C-T K 14BN INJECTION PUMP ASSY PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131425-0620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.8
3.77
3.83
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25
Cal 1-4 deg. 60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25
Cyl.1-2 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25
Cal 1-3 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25
Cal 1-5 deg. 300 299.75 300.25
Injection quantity adjustment
Adjusting point
A
Rack position
8.7
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
99
97
101
Max. variation between cylinders
%
0
-3.5
3.5
Basic
*
Fixing the rack
*
Boost pressure
kPa
28
28
Boost pressure
mmHg
210
210
Injection quantity adjustment_02
Adjusting point
B
Rack position
8.6
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
96
93
99
Fixing the rack
*
Boost pressure
kPa
28
28
Boost pressure
mmHg
210
210
Injection quantity adjustment_03
Adjusting point
D
Rack position
6.5+-0.5
Pump speed
r/min
360
360
360
Average injection quantity
mm3/st.
12.5
11.5
13.5
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
600
600
600
Rack position
R1-0.4
Boost pressure
kPa
6.7
6.7
10
Boost pressure
mmHg
50
50
75
Boost compensator adjustment_02
Pump speed
r/min
600
600
600
Rack position
R1(9.1)
Boost pressure
kPa
14.7
14.7
14.7
Boost pressure
mmHg
110
110
110
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Boost compensator excessive fuel lever at operation: L1 (at 0 boost pressure)
(4)Boost compensator stroke: BCL
(5)Set idle sub-spring
----------
K=12 L1=10.6+-0.1mm BCL=0.4+-0.1mm
----------
----------
K=12 L1=10.6+-0.1mm BCL=0.4+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Set the pump speed at aa
(2)When pump speed set at bb
(3)Stopper bolt setting
(4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=22deg+-5deg b=0deg+-5deg c=6deg+-5deg
----------
aa=900r/min bb=750r/min
----------
a=22deg+-5deg b=0deg+-5deg c=6deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal stop
(2)Rack position aa or less, pump speed bb
----------
aa=6mm bb=0r/min
----------
a=19deg+-5deg b=53deg+-5deg
----------
aa=6mm bb=0r/min
----------
a=19deg+-5deg b=53deg+-5deg
0000001101
N:Normal
B:When boosted
(1)(at boost pressure = aa)
(2)Drive side
(3)Use the hole at R = bb
(4)Rack position = cc
(5)Stopper bolt setting
----------
aa=0kPa(0mmHg) bb=30mm cc=10.6+-0.1mm
----------
a=(11deg) b=(4deg)
----------
aa=0kPa(0mmHg) bb=30mm cc=10.6+-0.1mm
----------
a=(11deg) b=(4deg)
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(20deg)
----------
----------
a=(20deg)
Have questions with 101602-5061?
Group cross 101602-5061 ZEXEL
Hino
101602-5061
9 400 613 290
220206081A
INJECTION-PUMP ASSEMBLY
J08C-T
J08C-T