101602-4670 ZEXEL 9 400 610 582 BOSCH INJECTION-PUMP ASSEMBLY 9400610582 1016024670 1156020740


101602-4670 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 582 9400610582
ZEXEL 101602-4670 1016024670
ISUZU 1156020740 1156020740

Service parts 101602-4670 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3140
3. GOVERNOR 105400-4130
4. SUPPLY PUMP 105210-4780
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0430
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6771
11. Nozzle and Holder 1-15300-161-1
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-4781
14. NOZZLE 105015-6430
15. NOZZLE SET

Include in #1:

101602-4670 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 610 582 9400610582
ZEXEL 101602-4670 1016024670
ISUZU 1156020740 1156020740


Zexel num
Bosch num
Firm num
Name
101602-4670 
9 400 610 582 
1156020740  ISUZU
INJECTION-PUMP ASSEMBLY
6SA1T * K 14BF PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.7 4.65 4.75
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.9
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   94.2 93.2 95.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.6+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   11 9 13
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-4670
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT not operating. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=11 N1=1050r/min N2=800r/min
----------

Speed control lever angle

Test data 101602-4670
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=8deg+-5deg b=24deg+-5deg

Stop lever angle

Test data 101602-4670
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-4670
(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(40deg)




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