101602-4630 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016024630 1156021200


101602-4630 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-4630 1016024630
ISUZU 1156021200 1156021200

Cross reference number

ZEXEL 101602-4630 1016024630
ISUZU 1156021200 1156021200


Zexel num
Bosch num
Firm num
Name
101602-4630 
101602-4632 
 
1156021200  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.7
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   77.1 75.1 79.1
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.4
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   79.4 77.9 80.9
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.2+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   12.1 10.8 13.4
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-4630
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting
----------
K=13
----------

Speed control lever angle

Test data 101602-4630
F:Full speed I:Idle D:Dead point (1)Stopper bolt setting
----------

----------
a=18deg+-1deg b=20deg+-3deg c=29deg+-5deg

Stop lever angle

Test data 101602-4630
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

0000001501 LEVER

Test data 101602-4630
1. Variable lever adjustment (1)Fix lever (B) in the idle position using bolts (C) and (D). (2)Temporarily fix the lever (A) at the dead point and measure the lever angle . (3)Fix the lever (A) at the idle lever angle position using the bolt (E). (4)Lock using bolt (G). (5)After completing idle adjustment, loosen the full side stopper bolt (D). (6)Move the lever (A) in the full speed direction. (7)Fix bolt (D) at full speed position. (8)Finally, measure the lever angle and set the idle stopper bolt (C) stop position.
----------

----------

Timing setting

Test data 101602-4630
(1)Pump vertical direction (2)Position of flywheel's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(60deg)




Have questions with 101602-4630?





Group cross 101602-4630 ZEXEL

Isuzu 

 
1156020590 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156020591 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156020593 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 614 843 
1156020594 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 614 844 
1156018700 
INJECTION-PUMP ASSEMBLY
6BD1T
9 400 614 845 
1156021040 
INJECTION-PUMP ASSEMBLY
6BD1
101602-4630  

101602-4632 
 
1156021200 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156021201 
INJECTION-PUMP ASSEMBLY
6BD1T
9 400 610 303 
1156021202 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156021380 
INJECTION-PUMP ASSEMBLY
6BG1MTC
 
1156021381 
INJECTION-PUMP ASSEMBLY
6BG1MTC
9 400 614 846 
1156021382 
INJECTION-PUMP ASSEMBLY
6BG1-MTC
 
1156021060 
INJECTION-PUMP ASSEMBLY
6BD1T
9 400 610 097 
1156021061 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156021250 
INJECTION-PUMP ASSEMBLY
6BG1T
9 400 610 582 
1156020740 
INJECTION-PUMP ASSEMBLY
6SA1T
9 400 612 456 
1156018220 
INJECTION-PUMP ASSEMBLY
6BG1T
 
1156021450 
INJECTION-PUMP ASSEMBLY
6BG1
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