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101602-4090 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016024090 1156014160


101602-4090 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-4090 1016024090
ISUZU 1156014160 1156014160

Service parts 101602-4090 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2190
3. GOVERNOR 105410-7010
4. SUPPLY PUMP 105220-4560
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-3230
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4372
11. Nozzle and Holder 5-15300-103-2
12. Open Pre:MPa(Kqf/cm2) 14.7{150}
13. NOZZLE-HOLDER 105030-3391
14. NOZZLE 105015-3930
15. NOZZLE SET

Include in #1:

101481-0271 as _
101602-4090 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-4090 1016024090
ISUZU 1156014160 1156014160


Zexel num
Bosch num
Firm num
Name
101602-4090 
 
1156014160  ISUZU
INJECTION-PUMP ASSEMBLY
6BB1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   54.2 53.2 55.2
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.7+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  

Test data Ex:

Governor adjustment

Test data 101602-4090
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Main spring setting (3)Set idle sub-spring (4)Rack difference between N = N1 and N = N2
----------
K=7 N1=1150r/min N2=700r/min
----------

Speed control lever angle

Test data 101602-4090
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=18deg+-5deg

Stop lever angle

Test data 101602-4090
N:Pump normal S:Stop the pump.
----------

----------
a=17deg+-5deg b=46deg+-5deg




Have questions with 101602-4090?





Group cross 101602-4090 ZEXEL

Isuzu 

101602-4000  

101602-4001 
 
1156012630 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4001  
9 400 619 719 
1156012634 
INJECTION-PUMP ASSEMBLY
6BD1-T
101602-4010  

101602-4011 
 
1156012641 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4011  
9 400 619 843 
1156012644 
INJECTION-PUMP ASSEMBLY
6BD1-T
101602-4020  
9 400 614 829 
 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4030  
 
1156019160 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4040  
 
1156012603 
INJECTION-PUMP ASSEMBLY
6BD1
101602-4050  

101602-4440 
 
1156012650 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4060  
 
1156019150 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4070  
9 400 619 844 
1156013371 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4080  
 
1156013580 
INJECTION-PUMP ASSEMBLY
6BB1
101602-4090  
 
1156014160 
INJECTION-PUMP ASSEMBLY
6BB1
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