101602-4060 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016024060 1156019150


101602-4060 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-4060 1016024060
ISUZU 1156019150 1156019150

Cross reference number

ZEXEL 101602-4060 1016024060
ISUZU 1156019150 1156019150


Zexel num
Bosch num
Firm num
Name
101602-4060 
 
1156019150  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.6
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   66.5 65 68
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.6+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   10.2 8.9 11.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-4060
N:Pump speed R:Rack position (mm) (1)Set using the full load screw. (2)With isochronous switch ON (3)When isochronous switch OFF (4)Prevent overrunning. (5)Idle overrunning test possible until N1.
----------
N1=1100r/min
----------

Stop lever angle

Test data 101602-4060
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=33deg+-5deg

Timing setting

Test data 101602-4060
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(90deg)




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