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101602-4070 ZEXEL 9 400 619 844 BOSCH INJECTION-PUMP ASSEMBLY 9400619844 1016024070 1156013371


101602-4070 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 844 9400619844
ZEXEL 101602-4070 1016024070
ISUZU 1156013371 1156013371

Service parts 101602-4070 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2180
3. GOVERNOR 105411-0831
4. SUPPLY PUMP 105220-4781
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-3230
7. COUPLING PLATE 156635-1820
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5053
11. Nozzle and Holder 1-15300-105-2
12. Open Pre:MPa(Kqf/cm2) 18.1
13. NOZZLE-HOLDER 105030-3201
14. NOZZLE 105015-4190
15. NOZZLE SET

Include in #1:

101481-0270 as _
101602-4070 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 844 9400619844
ZEXEL 101602-4070 1016024070
ISUZU 1156013371 1156013371


Zexel num
Bosch num
Firm num
Name
101602-4070 
9 400 619 844 
1156013371  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1T * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.5
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   74.3 72.3 76.3
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   33.3 33.3
Boost pressure mmHg   250 250
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.1
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   77 75.5 78.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   33.3 33.3
Boost pressure mmHg   250 250
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.9
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   51.2 49.2 53.2
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   D
Rack position   5.2+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   12.1 10.8 13.4
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_05
Adjusting point   E
Rack position   8.8+-0.5
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   49.2 49.2
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   7.9
Boost pressure kPa   7.3 2 12.6
Boost pressure mmHg   55 15 95
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   8.6
Boost pressure kPa   25.3 24 26.6
Boost pressure mmHg   190 180 200

Test data Ex:

Governor adjustment

Test data 101602-4070
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm.
----------
K=17
----------

Speed control lever angle

Test data 101602-4070
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=11deg+-5deg b=29deg+-5deg

Stop lever angle

Test data 101602-4070
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=12deg+-5deg b=46deg+-5deg




Have questions with 101602-4070?





Group cross 101602-4070 ZEXEL

Isuzu 

101602-4000  

101602-4001 
 
1156012630 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4001  
9 400 619 719 
1156012634 
INJECTION-PUMP ASSEMBLY
6BD1-T
101602-4010  

101602-4011 
 
1156012641 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4011  
9 400 619 843 
1156012644 
INJECTION-PUMP ASSEMBLY
6BD1-T
101602-4020  
9 400 614 829 
 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4030  
 
1156019160 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4040  
 
1156012603 
INJECTION-PUMP ASSEMBLY
6BD1
101602-4050  

101602-4440 
 
1156012650 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4060  
 
1156019150 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4070  
9 400 619 844 
1156013371 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-4080  
 
1156013580 
INJECTION-PUMP ASSEMBLY
6BB1
101602-4090  
 
1156014160 
INJECTION-PUMP ASSEMBLY
6BB1
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