101602-3520 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016023520 6136721520

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101602-3520 1016023520

KOMATSU 6136721520 6136721520

Cross reference number

ZEXEL 101602-3520 1016023520

KOMATSU 6136721520 6136721520

Zexel num

Bosch num

Firm num

Name

101602-3520

6136721520 KOMATSU

INJECTION-PUMP ASSEMBLY
6D105 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.1

Pump speed r/min 1025 1025 1025

Average injection quantity mm3/st. 37 36 38

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 9.8 7.8 11.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2 (3)Rack difference between N = N3 and N = N4
----------
K=12 N1=1025r/min N2=900r/min N3=1025r/min N4=750r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=23deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Have questions with 101602-3520?

Group cross 101602-3520 ZEXEL

Komatsu

101602-3500

101602-3820

9 400 614 819

6136721700

INJECTION-PUMP ASSEMBLY
6D105

101602-3510

6136721610

INJECTION-PUMP ASSEMBLY
6D105

101602-3520

6136721520

INJECTION-PUMP ASSEMBLY
6D105

101602-3530

6136721510

INJECTION-PUMP ASSEMBLY
6D105

101602-3540

9 400 610 145

6137721100