101602-3510 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016023510 6136721610


101602-3510 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-3510 1016023510
KOMATSU 6136721610 6136721610

Service parts 101602-3510 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2530
3. GOVERNOR 105410-7270
4. SUPPLY PUMP 105210-4560
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0371
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5870
11. Nozzle and Holder 6136-12-3200
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-4480
14. NOZZLE 105015-5470
15. NOZZLE SET

Include in #1:

101602-3510 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-3510 1016023510
KOMATSU 6136721610 6136721610


Zexel num
Bosch num
Firm num
Name
101602-3510 
 
6136721610  KOMATSU
INJECTION-PUMP ASSEMBLY
6D105 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   61.5 60.5 62.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.9 9.4 12.4
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-3510
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2 (3)Idle sub spring setting: L1.
----------
K=15 N1=800r/min N2=500r/min L1=5.8-0.5mm
----------

Speed control lever angle

Test data 101602-3510
F:Full speed I:Idle (1)Speed set at aa (setting at shipping) (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=35deg+-5deg b=17deg+-5deg c=9deg+-5deg

Stop lever angle

Test data 101602-3510
N:Pump normal S:Stop the pump. (1)At shipping
----------

----------
a=27deg+-5deg b=53deg+-5deg




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Group cross 101602-3510 ZEXEL

Komatsu 

9 400 614 819 
6136721700 
INJECTION-PUMP ASSEMBLY
6D105
101602-3510  
 
6136721610 
INJECTION-PUMP ASSEMBLY
6D105
 
6136721520 
INJECTION-PUMP ASSEMBLY
6D105
 
6136721510 
INJECTION-PUMP ASSEMBLY
6D105
9 400 610 145 
6137721100 
INJECTION-PUMP ASSEMBLY
S6D105
9 400 610 206 
6137721310 
INJECTION-PUMP ASSEMBLY
S6D105
 
6137721410 
INJECTION-PUMP ASSEMBLY
S6D105
9 400 614 820 
6137721500 
INJECTION-PUMP ASSEMBLY
S6D105
9 400 610 207 
6137721610 
INJECTION-PUMP ASSEMBLY
S6D105
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