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101602-3120 ZEXEL 9 400 614 810 BOSCH INJECTION-PUMP ASSEMBLY 9400614810 1016023120 6137711401


101602-3120 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 810 9400614810
ZEXEL 101602-3120 1016023120
KOMATSU 6137711401 6137711401

Service parts 101602-3120 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-0800
3. GOVERNOR 105410-4290
4. SUPPLY PUMP 105210-1841
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0330
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5430
11. Nozzle and Holder 6137-12-3100
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-4480
14. NOZZLE 105015-5020
15. NOZZLE SET

Include in #1:

101402-4371 as _
101602-3120 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 810 9400614810
ZEXEL 101602-3120 1016023120
KOMATSU 6137711401 6137711401


Zexel num
Bosch num
Firm num
Name
101602-3120 
9 400 614 810 
6137711401  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D105 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   64 63 65
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.5+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9 7.2 10.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-3120
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2
----------
K=10 N1=1200r/min N2=700r/min
----------

Speed control lever angle

Test data 101602-3120
F:Full speed I:Idle S:Stop
----------

----------
a=10deg+-5deg b=22deg+-5deg c=32deg+-3deg




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Group cross 101602-3120 ZEXEL

Komatsu 

101602-3101  
9 400 610 202 
6136711610 
INJECTION-PUMP ASSEMBLY
6D105
101602-3111  
9 400 614 809 
6137711610 
INJECTION-PUMP ASSEMBLY
S6D105
101602-3120  
9 400 614 810 
6137711401 
INJECTION-PUMP ASSEMBLY
S6D105
101602-3130  
9 400 614 811 
6136711310 
INJECTION-PUMP ASSEMBLY
6D105
101602-3140  
9 400 614 812 
6136711110 
INJECTION-PUMP ASSEMBLY
6D105
101602-3150  
9 400 614 813 
6137711310 
INJECTION-PUMP ASSEMBLY
S6D105
101602-3160  
9 400 614 814 
6136711520 
INJECTION-PUMP ASSEMBLY
6D105
101602-3170  
9 400 614 815 
6136711512 
INJECTION-PUMP ASSEMBLY
6D105
101602-3180  
 
6136711120 
INJECTION-PUMP ASSEMBLY
6D105
101602-3190  
 
6136711530 
INJECTION-PUMP ASSEMBLY
6D105
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