101602-2782 ZEXEL 9 400 610 573 BOSCH INJECTION-PUMP ASSEMBLY 9400610573 1016022782


101602-2782 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 573 9400610573
ZEXEL 101602-2782 1016022782

Service parts 101602-2782 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5470
3. GOVERNOR 105400-8421
4. SUPPLY PUMP 105210-4351
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0410
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5490
11. Nozzle and Holder 23600-1830A
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4060
14. NOZZLE 105015-7180
15. NOZZLE SET

Include in #1:

101602-2782 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 573 9400610573
ZEXEL 101602-2782 1016022782


Zexel num
Bosch num
Firm num
Name
101602-2782 
101602-2783 
9 400 610 573 
   
INJECTION-PUMP ASSEMBLY
* K
101602-2782 
101602-2783 
9 400 610 573 
S220204482A  HINO
INJECTION-PUMP ASSEMBLY
A * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF851/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-8220
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4 3.97 4.03
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.4
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   102 100 104
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.4
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   99.5 93.5 105.5
Max. variation between cylinders %   0 -10 10
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   5.7+-0.5
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   10 9 11
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   135 135 145
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-2782
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=8
----------

Speed control lever angle

Test data 101602-2782
F:Full speed I:Idle S:Stop (1)Stopper bolt setting (2)Set the pump speed at aa (3)Set the stopper bolt at delivery (idle side). (4)Set the pump speed at bb.
----------
aa=930r/min bb=780r/min
----------
a=5deg+-5deg b=21deg+-5deg c=35deg+-3deg d=6deg+-5deg

Stop lever angle

Test data 101602-2782
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=5mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-2782
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(55deg)




Have questions with 101602-2782?





Group cross 101602-2782 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220204480A 
INJECTION-PUMP ASSEMBLY
 
220204481A 
INJECTION-PUMP ASSEMBLY
H06C-T
101602-2782  

101602-2783 
9 400 610 573 
 
INJECTION-PUMP ASSEMBLY

Hino 

101602-2782  

101602-2783 
9 400 610 573 
S220204482A 
INJECTION-PUMP ASSEMBLY
9 400 614 796 
220204482A 
INJECTION-PUMP ASSEMBLY
H06C-T
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