101602-2780 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016022780


101602-2780 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-2780 1016022780

Cross reference number

ZEXEL 101602-2780 1016022780


Zexel num
Bosch num
Firm num
Name
101602-2780 
 
   
INJECTION-PUMP ASSEMBLY
101602-2780 
101602-2781 
 
220204480A  HINO
INJECTION-PUMP ASSEMBLY
A * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-8220
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4 3.97 4.03
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   93.5 91.5 95.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.3
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   105 103 107
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   5.9+-0.5
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   135 135 145
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-2780
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=14
----------

Speed control lever angle

Test data 101602-2780
F:Full speed I:Idle S:Stop (1)Stopper bolt setting (2)Set the pump speed at aa (3)Set the stopper bolt at delivery (idle side). (4)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=(0deg)+-5deg b=(20deg)+-5deg c=35deg+-3deg d=(6deg)+-5deg

Stop lever angle

Test data 101602-2780
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=5mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-2780
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 101602-2780 ZEXEL

101602-2780  
 
 
INJECTION-PUMP ASSEMBLY

Hino 

101602-2780  

101602-2781 
 
220204480A 
INJECTION-PUMP ASSEMBLY
 
220204481A 
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9 400 610 573 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 610 573 
S220204482A 
INJECTION-PUMP ASSEMBLY
9 400 614 796 
220204482A 
INJECTION-PUMP ASSEMBLY
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