101602-2750 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016022750 220204350a


101602-2750 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-2750 1016022750
HINO 220204350A 220204350a

Cross reference number

ZEXEL 101602-2750 1016022750
HINO 220204350A 220204350a


Zexel num
Bosch num
Firm num
Name
101602-2750 
101602-2751 
 
220204350A  HINO
INJECTION-PUMP ASSEMBLY
W06D-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.4 4.35 4.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   80 78.5 81.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.5+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   8 6.5 9.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-2750
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=10 N1=1100r/min N2=700r/min
----------

Speed control lever angle

Test data 101602-2750
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=8deg+-5deg b=23deg+-5deg

Stop lever angle

Test data 101602-2750
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=55deg+-5deg

Timing setting

Test data 101602-2750
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101602-2750?





Group cross 101602-2750 ZEXEL

Hino 

9 400 614 791 
220203990A 
INJECTION-PUMP ASSEMBLY
W06D-T
 
220204220A 
INJECTION-PUMP ASSEMBLY
H07D
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 431 
220204221A 
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H07D
9 400 614 792 
220204230A 
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W06D-TI
9 400 614 793 
220204260A 
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W06E
9 400 619 758 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 619 758 
S220204290A 
INJECTION-PUMP ASSEMBLY
9 400 612 494 
220204290A 
INJECTION-PUMP ASSEMBLY
H07D
101602-2750  

101602-2751 
 
220204350A 
INJECTION-PUMP ASSEMBLY
W06D-T
 
220204351A 
INJECTION-PUMP ASSEMBLY
W06D-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 794 
220204352A 
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W06D-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 509 
220204390A 
INJECTION-PUMP ASSEMBLY
W06E
 
 
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Hino 

9 400 614 795 
220204430A 
INJECTION-PUMP ASSEMBLY
H07D
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220204480A 
INJECTION-PUMP ASSEMBLY
 
220204481A 
INJECTION-PUMP ASSEMBLY
H06C-T
9 400 610 573 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 610 573 
S220204482A 
INJECTION-PUMP ASSEMBLY
9 400 614 796 
220204482A 
INJECTION-PUMP ASSEMBLY
H06C-T
9 400 614 797 
220204510A 
INJECTION-PUMP ASSEMBLY
W06D-T
9 400 614 797 
S220204510A 
INJECTION-PUMP ASSEMBLY
W06D-T
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