101602-2682 ZEXEL 9 400 614 789 BOSCH INJECTION-PUMP ASSEMBLY 9400614789 1016022682 220203971a


101602-2682 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 789 9400614789
ZEXEL 101602-2682 1016022682
HINO 220203971A 220203971a

Service parts 101602-2682 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9690
3. GOVERNOR 105401-0680
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-4821
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4320
11. Nozzle and Holder 23600-1710
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105015-6240
15. NOZZLE SET

Include in #1:

101602-2682 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 789 9400614789
ZEXEL 101602-2682 1016022682
HINO 220203971A 220203971a


Zexel num
Bosch num
Firm num
Name
101602-2682 
9 400 614 789 
220203971A  HINO
INJECTION-PUMP ASSEMBLY
W06D-T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   89 87 91
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   26.7 26.7
Boost pressure mmHg   200 200
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.6+-0.5
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   9 7.5 10.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 90 100
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-1.2
Boost pressure kPa   2 2 4.7
Boost pressure mmHg   15 15 35
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(10.5)
Boost pressure kPa   13.3 13.3 13.3
Boost pressure mmHg   100 100 100

Test data Ex:

Governor adjustment

Test data 101602-2682
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Boost compensator stroke
----------
K=6
----------

Speed control lever angle

Test data 101602-2682
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=4deg+-5deg b=29deg+-5deg

Stop lever angle

Test data 101602-2682
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101602-2682
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101602-2682?





Group cross 101602-2682 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
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H07C-T
9 400 614 788 
S220203801A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220203970A 
INJECTION-PUMP ASSEMBLY
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101602-2682  
9 400 614 789 
220203971A 
INJECTION-PUMP ASSEMBLY
W06D-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
S220203940A 
INJECTION-PUMP ASSEMBLY
9 400 614 790 
220203940A 
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H07D
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