101602-2611 ZEXEL 9 400 610 385 BOSCH INJECTION-PUMP ASSEMBLY 9400610385 1016022611 220203851a


101602-2611 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 385 9400610385
ZEXEL 101602-2611 1016022611
HINO 220203851A 220203851a

Service parts 101602-2611 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9440
3. GOVERNOR 105401-0470
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-8820
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-5180
11. Nozzle and Holder 23600-2500A
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-5090
14. NOZZLE 105015-9270
15. NOZZLE SET

Include in #1:

101602-2611 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 610 385 9400610385
ZEXEL 101602-2611 1016022611
HINO 220203851A 220203851a


Zexel num
Bosch num
Firm num
Name
101602-2611 
9 400 610 385 
220203851A  HINO
INJECTION-PUMP ASSEMBLY
W06D-TI K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.3
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   115.6 113.6 117.6
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   46.7 46.7
Boost pressure mmHg   350 350
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.4+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8 6.5 9.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-1.2
Boost pressure kPa   10.7 8 13.4
Boost pressure mmHg   80 60 100
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(11.3)
Boost pressure kPa   33.3 26.6 40
Boost pressure mmHg   250 200 300

Test data Ex:

Governor adjustment

Test data 101602-2611
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Set idle sub-spring (3)Main spring setting (4)Boost compensator stroke (at N = N1)
----------
K=10 N1=600r/min
----------

Speed control lever angle

Test data 101602-2611
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(13deg)+-5deg b=(27deg)+-5deg

Stop lever angle

Test data 101602-2611
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101602-2611
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101602-2611?





Group cross 101602-2611 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
S220203810A 
INJECTION-PUMP ASSEMBLY
9 400 611 251 
220203810A 
INJECTION-PUMP ASSEMBLY
H07D
 
220203850A 
INJECTION-PUMP ASSEMBLY
W06D-TI
101602-2611  
9 400 610 385 
220203851A 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
220203870A 
INJECTION-PUMP ASSEMBLY
H06C-T
F 019 Z10 594 
220203871A 
INJECTION-PUMP ASSEMBLY
H06C-T
 
 

Hino 

 
220801560A 
INJECTION-PUMP ASSEMBLY
W06D
 
220801561A 
INJECTION-PUMP ASSEMBLY
W06D
 
220801562A 
INJECTION-PUMP ASSEMBLY
W06D
9 400 614 785 
220801563A 
INJECTION-PUMP ASSEMBLY
W06D
9 400 614 786 
220203890A 
INJECTION-PUMP ASSEMBLY
W06D-T
 
220203910A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 614 787 
220203911A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 614 787 
S220203911A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 614 788 
220203801A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 614 788 
S220203801A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220203970A 
INJECTION-PUMP ASSEMBLY
W06D-T
9 400 614 789 
220203971A 
INJECTION-PUMP ASSEMBLY
W06D-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
S220203940A 
INJECTION-PUMP ASSEMBLY
9 400 614 790 
220203940A 
INJECTION-PUMP ASSEMBLY
H07D
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