101602-2241 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016022241 220005010a


101602-2241 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-2241 1016022241
HINO 220005010A 220005010a

Cross reference number

ZEXEL 101602-2241 1016022241
HINO 220005010A 220005010a


Zexel num
Bosch num
Firm num
Name
101602-2241 
101602-2243 
 
220005010A  HINO
INJECTION-PUMP ASSEMBLY
W06D *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   8.5
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   39.5 37.5 41.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.4+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   9 7.5 10.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(8.5)
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   39.5 38.5 40.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.35
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   37.4 33.4 41.4
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1+0.3
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   26.5 22.5 30.5
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   13.6+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   99 99 109
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-2241
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=B91
----------

Speed control lever angle

Test data 101602-2241
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=(34deg)+-3deg b=34deg+-5deg

Stop lever angle

Test data 101602-2241
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=40deg+-5deg

Timing setting

Test data 101602-2241
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




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