101602-2283 ZEXEL 9 400 610 246 BOSCH INJECTION-PUMP ASSEMBLY 9400610246 1016022283 220202904a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 246 9400610246

ZEXEL 101602-2283 1016022283

HINO 220202904A 220202904a

Service parts 101602-2283 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3431

3. GOVERNOR 105400-4701

4. SUPPLY PUMP 105210-4351

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0410

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5490

11. Nozzle and Holder 23600-1830A

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105030-4060

14. NOZZLE 105015-7180

15. NOZZLE SET

Include in #1:

101602-2283 as INJECTION-PUMP ASSEMBLY

103682-0480 as _

Cross reference number

BOSCH 9 400 610 246 9400610246

ZEXEL 101602-2283 1016022283

HINO 220202904A 220202904a

Zexel num

Bosch num

Firm num

Name

101602-2283

9 400 610 246

220202904A HINO

INJECTION-PUMP ASSEMBLY
H06CT K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4 3.95 4.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.3

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 87.1 86.1 88.1

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 6+-0.5

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 10 9 11

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 130 130 140

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
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K=11
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Speed control lever angle

F:Full speed I:Idle S:Stop (1)Set the stopper bolt at delivery
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a=18deg+-5deg b=15deg+-5deg c=17deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal (2)Rack position aa or less, pump speed bb
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aa=5mm bb=0r/min
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a=27deg+-5deg b=53deg+-5deg

0000001501 LEVER

1. Adjust so that the control lever is as described below. (1)Slightly loosen the bolt (D). (2)Using bolt B, set so that the cancel spring's hook point is at the left hand side of the triangular lever's elongated hole. (3)Fix the bolt (B) using the nut (C). (4)Fix the lever (E) using the bolt (D). 2. (1) After setting the control lever cancel spring, set the speed to N1. (2)Gradually move the control lever from the full position. (3)At this time, it does not have to return to the stop position. (4)Set idle at delivery.
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N1=0r/min
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