101602-1600 ZEXEL 9 400 614 749 BOSCH INJECTION-PUMP ASSEMBLY 9400614749 1016021600 me078726


101602-1600 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 749 9400614749
ZEXEL 101602-1600 1016021600
MITSUBISHI ME078726 me078726

Include in #1:

Cross reference number

BOSCH 9 400 614 749 9400614749
ZEXEL 101602-1600 1016021600
MITSUBISHI ME078726 me078726


Zexel num
Bosch num
Firm num
Name
101602-1600 
9 400 614 749 
ME078726  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D16T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   122 118.5 125.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.4+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.6 9.1 12.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101602-1600
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Torque spring does not operate. (4)Set idle sub-spring (5)Main spring setting
----------
K=13
----------

Speed control lever angle

Test data 101602-1600
F:Full speed I:Idle (1)Stopper bolt setting (2)Set the pump speed at aa (3)Set the pump speed at bb (at delivery)
----------
aa=755r/min bb=920r/min
----------
a=0deg+-5deg b=24deg+-5deg c=6deg+-5deg

Stop lever angle

Test data 101602-1600
N:Pump normal S:Stop the pump. (1)At delivery
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-1600
(1)Pump vertical direction (2)Position of coupling's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(1deg)




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Group cross 101602-1600 ZEXEL

Mitsubishi 

101602-1600  
9 400 614 749 
ME078726 
INJECTION-PUMP ASSEMBLY
6D16T
9 400 614 750 
ME078787 
INJECTION-PUMP ASSEMBLY
6D16T
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