101602-1261 ZEXEL 9 400 610 568 BOSCH INJECTION-PUMP ASSEMBLY 9400610568 1016021261 me043033


101602-1261 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 568 9400610568
ZEXEL 101602-1261 1016021261
MITSUBISHI ME043033 me043033

Service parts 101602-1261 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9840
3. GOVERNOR 105490-5510
4. SUPPLY PUMP 105210-4640
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156637-6520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5680
11. Nozzle and Holder ME070516
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105031-3900
14. NOZZLE 105015-5670
15. NOZZLE SET

Include in #1:

101602-1261 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 568 9400610568
ZEXEL 101602-1261 1016021261
MITSUBISHI ME043033 me043033


Zexel num
Bosch num
Firm num
Name
101602-1261 
9 400 610 568 
ME043033  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D15T * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   79.1 78.1 80.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.7+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.6 7.1 10.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101602-1261
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (N = N1) (5)Main spring setting (6)Set idle sub-spring (7)Damper spring setting
----------
RT=1 TH=2.8mm SXL=10.8+-0.1mm N1=400r/min
----------

Speed control lever angle

Test data 101602-1261
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=9.5deg+-5deg

0000000901

Test data 101602-1261
F:Full load (1)Fix using the stopper bolt.
----------

----------
a=16deg+-5deg

Stop lever angle

Test data 101602-1261
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=20deg+-5deg b=70deg+-5deg

Timing setting

Test data 101602-1261
(1)Pump vertical direction (2)Position of coupling's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(2deg)




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