101602-1080 ZEXEL 9 400 614 714 BOSCH INJECTION-PUMP ASSEMBLY 9400614714 1016021080 me059690

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 714 9400614714

ZEXEL 101602-1080 1016021080

MITSUBISHI ME059690 me059690

Service parts 101602-1080 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-2550

3. GOVERNOR 105410-7860

4. SUPPLY PUMP 105210-4150

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-0590

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6021

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105030-5010

14. NOZZLE

105015-5390

15. NOZZLE SET

Include in #1:

101602-1080 as INJECTION-PUMP ASSEMBLY

101609-3401 as _

Cross reference number

BOSCH 9 400 614 714 9400614714

ZEXEL 101602-1080 1016021080

MITSUBISHI ME059690 me059690

Zexel num

Bosch num

Firm num

Name

101602-1080

9 400 614 714

ME059690 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22P K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.9

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 92 90 94

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 8+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 17.5 14.9 20.1

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)At shipping (4)Idle sub spring setting: L1.
----------
K=16 RAL=13+1mm L1=7.5+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Pump speed = aa (2)At shipping (3)Pump speed = bb
----------
aa=900r/min bb=750r/min
----------
a=24deg+-5deg b=32deg+-3deg c=2deg+-5deg d=(2deg) e=5deg+-5deg