101602-1070 ZEXEL 9 400 614 713 BOSCH INJECTION-PUMP ASSEMBLY 9400614713 1016021070 me059641

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 713 9400614713

ZEXEL 101602-1070 1016021070

MITSUBISHI ME059641 me059641

Include in #1:

101609-3542 as _

Cross reference number

BOSCH 9 400 614 713 9400614713

ZEXEL 101602-1070 1016021070

MITSUBISHI ME059641 me059641

Zexel num

Bosch num

Firm num

Name

101602-1070

9 400 614 713

ME059641 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22P * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.9

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 92 90 94

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 8+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 17.5 14.9 20.1

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)At shipping (4)Idle sub spring setting: L1.
----------
K=16 RAL=13+1mm L1=7-0.5mm
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Speed control lever angle

F:Full speed I:Idle S:Stop (1)Pump speed = aa (2)At shipping (3)Pump speed = bb
----------
aa=900r/min bb=750r/min
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a=24deg+-5deg b=32deg+-3deg c=4deg+-5deg d=(2deg) e=5deg+-5deg