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101602-0821 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016020821 1156011851


101602-0821 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-0821 1016020821
ISUZU 1156011851 1156011851

Service parts 101602-0821 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2051
3. GOVERNOR 105410-6020
4. SUPPLY PUMP 105220-4561
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-3230
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4372
11. Nozzle and Holder 5-15300-103-2
12. Open Pre:MPa(Kqf/cm2) 14.7{150}
13. NOZZLE-HOLDER 105030-3391
14. NOZZLE 105015-3930
15. NOZZLE SET

Include in #1:

101602-0821 as INJECTION-PUMP ASSEMBLY
101609-3520 as _

Cross reference number

ZEXEL 101602-0821 1016020821
ISUZU 1156011851 1156011851


Zexel num
Bosch num
Firm num
Name
101602-0821 
 
1156011851  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   58.6 57.1 60.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.4
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   51.3 49.3 53.3
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.1+-0.5
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   8 6.6 9.4
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-0821
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Main spring setting (3)Set idle sub-spring (4)Rack difference between N = N1 and N = N2
----------
K=12 N1=1200r/min N2=1000r/min
----------

Speed control lever angle

Test data 101602-0821
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=18deg+-5deg b=28deg+-5deg

Stop lever angle

Test data 101602-0821
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg




Have questions with 101602-0821?





Group cross 101602-0821 ZEXEL

Isuzu 

101602-0800  
 
1156011093 
INJECTION-PUMP ASSEMBLY
6BB1
101602-0810  
 
1156010963 
INJECTION-PUMP ASSEMBLY
6BD1
101602-0821  
 
1156011851 
INJECTION-PUMP ASSEMBLY
6BD1
101602-0830  
9 400 614 706 
1156011101 
INJECTION-PUMP ASSEMBLY
6BD1T
101602-0840  
9 400 610 157 
1156011513 
INJECTION-PUMP ASSEMBLY
6BB1
101602-0850  
 
1156011661 
INJECTION-PUMP ASSEMBLY
6BD1
101602-0860  

101602-8040 
 
1156011673 
INJECTION-PUMP ASSEMBLY
6BD1
101602-0870  

101602-0871 
 
1156011520 
INJECTION-PUMP ASSEMBLY
6BB1
101602-0871  

101602-8310 
9 400 619 595 
1156011524 
INJECTION-PUMP ASSEMBLY
6BB1
101602-0880  
 
1156011781 
INJECTION-PUMP ASSEMBLY
6BD1
101602-0890  
 
1156011713 
INJECTION-PUMP ASSEMBLY
6BD1
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