101602-0560 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016020560 1156008951


101602-0560 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-0560 1016020560
ISUZU 1156008951 1156008951

Service parts 101602-0560 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2190
3. GOVERNOR 105410-5130
4. SUPPLY PUMP 105220-4561
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-3230
7. COUPLING PLATE 156635-1820
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4582
11. Nozzle and Holder 5-15300-089-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3952
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101602-0560 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-0560 1016020560
ISUZU 1156008951 1156008951


Zexel num
Bosch num
Firm num
Name
101602-0560 
 
1156008951  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.3
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   66.5 65.5 67.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.1
Pump speed r/min   975 975 975
Average injection quantity mm3/st.   67 65 69
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.5+-0.5
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101602-0560
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set the torque control spring so that the injection quantity passes through point B. (3)Set idle sub-spring (4)Main spring setting
----------
K=8
----------

Speed control lever angle

Test data 101602-0560
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=20deg+-3deg

Stop lever angle

Test data 101602-0560
N:Pump normal S:Stop the pump.
----------

----------
a=(12deg) b=(34deg)




Have questions with 101602-0560?





Group cross 101602-0560 ZEXEL

Isuzu 

 
1156008130 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156008263 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156008264 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156008450 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156008460 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156008823 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156008813 
INJECTION-PUMP ASSEMBLY
6BB1
101602-0560  
 
1156008951 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156009003 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156008943 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156008910 
INJECTION-PUMP ASSEMBLY
6BD1
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