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101601-8890 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016018890 1156017362


101601-8890 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-8890 1016018890
ISUZU 1156017362 1156017362

Cross reference number

ZEXEL 101601-8890 1016018890
ISUZU 1156017362 1156017362


Zexel num Bosch num Firm num Firm Name
101601-8890    1156017362  ISUZU INJECTION-PUMP ASSEMBLY
6QA2 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve opening pressure kPa   147 113 181
Overflow valve opening pressure kgf/cm2   1.5 1.15 1.85
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   106.2 104.2 108.2
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   108.1 107.1 109.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.6+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11.5 9.2 13.8
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   150 150 150
Each cylinder's injection qty mm3/st.   140 140
Fixing the lever   *
Remarks
After startup boost setting  
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   0.8 0.1 0.8
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   0.8 0.3 1.3
Timer adjustment_04
Pump speed r/min   900
Advance angle deg.   2 1.5 2.5
Timer adjustment_05
Pump speed r/min   1150
Advance angle deg.   4 3.5 4.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101601-8890
N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)Excess fuel setting for starting: SXL
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DL=6.5+-0.5mm SXL=12.1+-0.1mm
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0000000901

Test data 101601-8890
F:Full load I:Idle (1)Stopper bolt setting (2)Attach the return spring to the bottom hole and adjust.
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a=21deg+-3deg b=55deg+-5deg

Stop lever angle

Test data 101601-8890
N:Pump normal S:Stop the pump.
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a=52deg+-5deg b=71deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
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N1=325r/min Ra=8.6mm
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Group cross 101601-8890 ZEXEL

Isuzu 

101601-8800  9 400 619 756  1156016901  INJECTION-PUMP ASSEMBLY
6QA1
101601-8810    1156016941  INJECTION-PUMP ASSEMBLY
6QA1
101601-8820    1156017091  INJECTION-PUMP ASSEMBLY
6QA1
101601-8830    1156017101  INJECTION-PUMP ASSEMBLY
6QA1
101601-8840    1156017131  INJECTION-PUMP ASSEMBLY
6QA1
101601-8850    1156017141  INJECTION-PUMP ASSEMBLY
6QA1
101601-8860 
101601-8865    1156017420  INJECTION-PUMP ASSEMBLY
6BG1
101601-8861 
101601-8865    1156017421  INJECTION-PUMP ASSEMBLY
6BG1
101601-8862 
101601-8865    1156017422  INJECTION-PUMP ASSEMBLY
6BG1
101601-8863 
101601-8865    1156017423  INJECTION-PUMP ASSEMBLY
6BG1
101601-8864 
101601-8865    1156017424  INJECTION-PUMP ASSEMBLY
6BG1
101601-8865  9 400 614 674  1156017425  INJECTION-PUMP ASSEMBLY
6BG1
101601-8870    1156017440  INJECTION-PUMP ASSEMBLY
6BG1
101601-8880  9 400 614 675  1156017543  INJECTION-PUMP ASSEMBLY
6BG1
101601-8890    1156017362  INJECTION-PUMP ASSEMBLY
6QA2
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