Rating:
Information injection-pump assembly
ZEXEL
101601-7730
1016017730
ISUZU
1156012930
1156012930
Cross reference number
ZEXEL
101601-7730
1016017730
ISUZU
1156012930
1156012930
Zexel num
Bosch num
Firm num
Name
101601-7730
1156012930 ISUZU
INJECTION-PUMP ASSEMBLY
6BD1 * K
6BD1 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Rack position
Point A R=A
Point A R=A
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
11.2
Pump speed
r/min
950
950
950
Average injection quantity
mm3/st.
59.2
57.6
60.8
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
H
Rack position
9.7+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
9.4
8.1
10.7
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(11.2)
Pump speed
r/min
950
950
950
Average injection quantity
mm3/st.
59.2
57.6
60.8
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
B
Rack position
10.8+-0.
5
Pump speed
r/min
1600
1600
1600
Average injection quantity
mm3/st.
67.5
66.5
68.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
C
Rack position
10.9+-0.
5
Pump speed
r/min
1300
1300
1300
Average injection quantity
mm3/st.
64.7
63.1
66.3
Fixing the lever
*
Injection quantity adjustment_06
Adjusting point
D
Rack position
11.3+-0.
5
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
49.2
47.6
50.8
Fixing the lever
*
Injection quantity adjustment_07
Adjusting point
I
Rack position
R2(15.7)
Pump speed
r/min
150
150
150
Average injection quantity
mm3/st.
96
96
101
Fixing the rack
*
Rack limit
*
Timer adjustment
Pump speed
r/min
1050+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1600
Advance angle
deg.
3
2.5
3.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
(2)RACK LIMIT
----------
T1=25
----------
----------
T1=25
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=20deg+-5deg b=40deg+-3deg
----------
----------
a=20deg+-5deg b=40deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=25deg+-5deg b=40deg+-5deg
----------
----------
a=25deg+-5deg b=40deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of timer's threaded hole at the No. 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=10deg
----------
a=(60deg)
----------
aa=10deg
----------
a=(60deg)
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Isuzu
101601-7730
1156012930
INJECTION-PUMP ASSEMBLY
6BD1
6BD1