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101601-7640 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016017640 1156012421


101601-7640 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-7640 1016017640
ISUZU 1156012421 1156012421

Service parts 101601-7640 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-0830
3. GOVERNOR 105931-1030
4. SUPPLY PUMP 105220-4791
5. AUTOM. ADVANCE MECHANIS 105644-0010
6. COUPLING PLATE 105661-0640
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4823
11. Nozzle and Holder 1-15300-104-2
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-3201
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101601-7640 as INJECTION-PUMP ASSEMBLY
106684-4143 as _

Cross reference number

ZEXEL 101601-7640 1016017640
ISUZU 1156012421 1156012421


Zexel num
Bosch num
Firm num
Name
101601-7640 
 
1156012421  ISUZU
INJECTION-PUMP ASSEMBLY
6BF1 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   13
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   71 69.5 72.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   8.6 7.3 9.9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13)
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   71 70 72
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   13.05+-0 .5
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   78.8 77.2 80.4
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   12.95+-0 .5
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   75.2 73.6 76.8
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   12.65+-0 .5
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   53.3 51.7 54.9
Fixing the lever   *
Timer adjustment
Pump speed r/min   1350
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1400
Advance angle deg.   1.2
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   2.2 1.7 2.7
Timer adjustment_04
Pump speed r/min   1600
Advance angle deg.   4 3.5 4.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101601-7640
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT: RAL
----------
T1=24 RAL=16.2+0.2mm
----------

Speed control lever angle

Test data 101601-7640
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=42deg+-5deg b=41deg+-3deg

Timing setting

Test data 101601-7640
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101601-7640?





Group cross 101601-7640 ZEXEL

Isuzu 

101601-7600  
 
1156012160 
INJECTION-PUMP ASSEMBLY
6BD1
101601-7610  
9 400 614 660 
1156010622 
INJECTION-PUMP ASSEMBLY
6BD1
101601-7620  
 
1156012850 
INJECTION-PUMP ASSEMBLY
6BB1
101601-7630  
 
1156013332 
INJECTION-PUMP ASSEMBLY
6BD1
101601-7640  
 
1156012421 
INJECTION-PUMP ASSEMBLY
6BF1
101601-7650  
 
1156012431 
INJECTION-PUMP ASSEMBLY
6BF1
101601-7660  
 
1156012441 
INJECTION-PUMP ASSEMBLY
6BF1
101601-7670  
 
1156012451 
INJECTION-PUMP ASSEMBLY
6BF1
101601-7680  
 
1156012461 
INJECTION-PUMP ASSEMBLY
6BF1
101601-7690  
 
1156012471 
INJECTION-PUMP ASSEMBLY
6BF1
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