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101601-7591 ZEXEL 9 400 614 659 BOSCH INJECTION-PUMP ASSEMBLY 9400614659 1016017591 1156012152


101601-7591 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 659 9400614659
ZEXEL 101601-7591 1016017591
ISUZU 1156012152 1156012152

Include in #1:

106682-9093 as _

Cross reference number

BOSCH 9 400 614 659 9400614659
ZEXEL 101601-7591 1016017591
ISUZU 1156012152 1156012152


Zexel num
Bosch num
Firm num
Name
101601-7591 
9 400 614 659 
1156012152  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.8
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   58.6 57.1 60.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   8.7 7.4 10
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.8+ -0.5)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   58.6 57.6 59.6
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   10.8+-0. 5
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   60.2 58.6 61.8
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   10.7+-0. 5
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   60.4 60.4 62
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   10.9+-0. 5
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   48.8 47.2 50.4
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   I
Rack position   13.1+-0. 5
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   58.5 58.5 63.5
Fixing the rack   *
Timer adjustment
Pump speed r/min   1350+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   1500
Advance angle deg.   2.1 1.6 2.6
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   4 3.5 4.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101601-7591
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=10
----------

Speed control lever angle

Test data 101601-7591
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=19.5deg+-5deg b=39deg+-3deg




Have questions with 101601-7591?





Group cross 101601-7591 ZEXEL

Isuzu 

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101601-7591  
9 400 614 659 
1156012152 
INJECTION-PUMP ASSEMBLY
6BD1
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