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101601-7240 ZEXEL 9 400 614 649 BOSCH INJECTION-PUMP ASSEMBLY 9400614649 1016017240 1156010010


101601-7240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 649 9400614649
ZEXEL 101601-7240 1016017240
ISUZU 1156010010 1156010010

Service parts 101601-7240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2150
3. GOVERNOR 105931-0790
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS 105614-3100
6. COUPLING PLATE 105661-0661
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4823
11. Nozzle and Holder 1-15300-104-2
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-3201
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101601-7240 as INJECTION-PUMP ASSEMBLY
106689-4030 as _

Cross reference number

BOSCH 9 400 614 649 9400614649
ZEXEL 101601-7240 1016017240
ISUZU 1156010010 1156010010


Zexel num
Bosch num
Firm num
Name
101601-7240 
9 400 614 649 
1156010010  ISUZU
INJECTION-PUMP ASSEMBLY
6BF1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   13.3
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   76.2 74.7 77.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   8.6 7.3 9.9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13.3)
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   76.2 75.2 77.2
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   13.35+-0 .5
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   84.7 83.1 86.3
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   13.25+-0 .5
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   81.2 79.6 82.8
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   12.95+-0 .5
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   60.4 58.8 62
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   I
Rack position   16.2+-0. 5
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   93 93 109
Fixing the rack   *
Timer adjustment
Pump speed r/min   1350
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1400
Advance angle deg.   1.3
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   2.3 1.8 2.8
Timer adjustment_04
Pump speed r/min   1600
Advance angle deg.   4 3.5 4.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101601-7240
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=24
----------

Speed control lever angle

Test data 101601-7240
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=20deg+-5deg b=41deg+-3deg

Timing setting

Test data 101601-7240
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101601-7240?





Group cross 101601-7240 ZEXEL

Isuzu 

101601-7200  
 
1156008791 
INJECTION-PUMP ASSEMBLY
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101601-7210  
 
1156008781 
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101601-7230  
 
1156009570 
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101601-7240  
9 400 614 649 
1156010010 
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6BF1
101601-7251  
 
1156008881 
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6QA1
101601-7260  
9 400 614 650 
1156009993 
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101601-7270  

101601-7271 
 
1156010210 
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101601-7271  
 
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101601-7280  
9 400 614 651 
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6BD1
101601-7290  
 
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