101601-5990 ZEXEL F 01G 09U 032 BOSCH INJECTION-PUMP ASSEMBLY f01g09u032 1016015990 220204060a


101601-5990 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09U 032 f01g09u032
ZEXEL 101601-5990 1016015990
HINO 220204060A 220204060a

Service parts 101601-5990 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5100
3. GOVERNOR 105400-7840
4. SUPPLY PUMP 105210-5230
5. AUTOM. ADVANCE MECHANIS 105614-3540
6. COUPLING PLATE 105662-1280
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6280
11. Nozzle and Holder 23600-2133A
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4300
14. NOZZLE 105015-8590
15. NOZZLE SET

Include in #1:

101601-5990 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH F 01G 09U 032 f01g09u032
ZEXEL 101601-5990 1016015990
HINO 220204060A 220204060a


Zexel num
Bosch num
Firm num
Name
101601-5990 
101601-5991 
F 01G 09U 032 
220204060A  HINO
INJECTION-PUMP ASSEMBLY
H07C-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.77 3.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   102.9 100.9 104.9
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.1+-0.5
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   109 101 117
Fixing the lever   *
Remarks
After setting SM.. rack limit
 
Timer adjustment
Pump speed r/min   1100--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1050
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1250
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5990
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)SMA RACK LIMIT; RAL (3)Set idle sub-spring (4)Main spring setting (5)Perform governor adjustment at an ambient temperature of at least 15 deg C (rack limit spring is shape memory alloy).
----------
K=14 RAL=10.4+0.2mm
----------

Speed control lever angle

Test data 101601-5990
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=17deg+-5deg b=19deg+-5deg

Stop lever angle

Test data 101601-5990
N:Pump normal S:Stop the pump. (1)At delivery (2)Rack position aa or less, pump speed bb (3)Contacts normal side pin (4)Clearance from the pin on the normal side: cc
----------
aa=5.1mm bb=0r/min cc=2.5+-0.5mm
----------
a=53deg+-5deg b=51deg+-5deg c=(6deg)

Timing setting

Test data 101601-5990
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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Group cross 101601-5990 ZEXEL

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101601-5990  

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220204060A 
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H07C-T
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