101601-5920 ZEXEL F 019 Z10 497 BOSCH INJECTION-PUMP ASSEMBLY f019z10497 1016015920 220007910a


101601-5920 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 497 f019z10497
ZEXEL 101601-5920 1016015920
HINO 220007910A 220007910a

Service parts 101601-5920 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6030
3. GOVERNOR 105931-9180
4. SUPPLY PUMP 105210-5210
5. AUTOM. ADVANCE MECHANIS 105672-5130
6. COUPLING PLATE 105662-1310
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6593
11. Nozzle and Holder 236002373A
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105030-3431
14. NOZZLE 105015-9200
15. NOZZLE SET

Include in #1:

101601-5920 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 497 f019z10497
ZEXEL 101601-5920 1016015920
HINO 220007910A 220007910a


Zexel num
Bosch num
Firm num
Name
101601-5920 
101601-5921 
F 019 Z10 497 
220007910A  HINO
INJECTION-PUMP ASSEMBLY
J08C * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-8320
Overflow valve opening pressure kPa   108 88 128
Overflow valve opening pressure kgf/cm2   1.1 0.9 1.3
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.3 4.27 4.33
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   12.3
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   82.6 81 84.2
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   250 250 250
Each cylinder's injection qty mm3/st.   15.4 14.4 16.4
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.3)
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   82.6 81.6 83.6
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.6
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   88.8 84.8 92.8
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.55
Pump speed r/min   580 580 580
Average injection quantity mm3/st.   69.2 65.2 73.2
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   136 136 146
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Load   1/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.3
Load   1/4
Timer adjustment_03
Pump speed r/min   (1000)
Advance angle deg.   1.5 1.2 1.8
Load   4/4
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   1240+50
Advance angle deg.   1.5 1.2 1.8
Load   4/4
Timer adjustment_05
Pump speed r/min   1450-50
Advance angle deg.   5 4.7 5.3
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5920
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=G89
----------

Speed control lever angle

Test data 101601-5920
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=46mm
----------
a=34deg+-5deg b=38deg+-3deg

Stop lever angle

Test data 101601-5920
N:Pump normal S:Stop the pump.
----------

----------
a=28deg+-5deg b=40deg+-5deg

Timing setting

Test data 101601-5920
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




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