101601-5810 ZEXEL 9 400 614 630 BOSCH INJECTION-PUMP ASSEMBLY 9400614630 1016015810 220400176a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 630 9400614630

ZEXEL 101601-5810 1016015810

HINO 220400176A 220400176a

Service parts 101601-5810 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-6010

3. GOVERNOR 105931-8420

4. SUPPLY PUMP 105210-5210

5. AUTOM. ADVANCE MECHANIS 105672-5040

6. COUPLING PLATE 105662-1270

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6593

11. Nozzle and Holder 23600-2373A

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105030-3431

14. NOZZLE 105015-9200

15. NOZZLE SET

Include in #1:

101601-5810 as INJECTION-PUMP ASSEMBLY

104303-3540 as _

Cross reference number

BOSCH 9 400 614 630 9400614630

ZEXEL 101601-5810 1016015810

HINO 220400176A 220400176a

Zexel num

Bosch num

Firm num

Name

101601-5810
101601-5840

9 400 614 630

220400176A HINO

INJECTION-PUMP ASSEMBLY
YF39 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-8320

Overflow valve opening pressure kPa 108 88 128

Overflow valve opening pressure kgf/cm2 1.1 0.9 1.3

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.3 4.27 4.33

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point -

Rack position 12.5

Pump speed r/min 950 950 950

Average injection quantity mm3/st. 88.7 87.1 90.3

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 250 250 250

Each cylinder's injection qty mm3/st. 15.9 14.9 16.9

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.5)

Pump speed r/min 950 950 950

Average injection quantity mm3/st. 88.7 87.7 89.7

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.6

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 95.4 91.4 99.4

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1-0.6

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 74.2 70.2 78.2

Fixing the lever *

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 140 150

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 925--

Advance angle deg. 0 0 0

Load 1/4

Remarks
Start

Timer adjustment_02

Pump speed r/min 875

Advance angle deg. 0.3

Load 1/4

Timer adjustment_03

Pump speed r/min 1020

Advance angle deg. 1.5 1.2 1.8

Load 4/4

Timer adjustment_04

Pump speed r/min 1175+50

Advance angle deg. 1.5 1.2 1.8

Load 3/4

Timer adjustment_05

Pump speed r/min 1400+50

Advance angle deg. 5 4.7 5.3

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=F88
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=46mm
----------
a=34deg+-5deg b=38deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=28deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)

Have questions with 101601-5810?

Group cross 101601-5810 ZEXEL

Hino

101601-5800

101601-5801

220007420A

INJECTION-PUMP ASSEMBLY
W06D

101601-5801

INJECTION-PUMP ASSEMBLY

Hino

101601-5802

9 400 614 629

220007421A

INJECTION-PUMP ASSEMBLY
W06D

101601-5810

101601-5840

9 400 614 630

220400176A

INJECTION-PUMP ASSEMBLY
YF39

101601-5820

INJECTION-PUMP ASSEMBLY

Hino

101601-5821

9 400 614 631

220007460A

INJECTION-PUMP ASSEMBLY
W06E

101601-5830

101601-5850

220400180A

INJECTION-PUMP ASSEMBLY
YF39

101601-5840

101601-5900

F 019 Z10 590

220007500B

INJECTION-PUMP ASSEMBLY
YF39

101601-5850

101601-5910

220007510B

INJECTION-PUMP ASSEMBLY
YF39

101601-5860

101602-2670

9 400 614 632

220203800A

INJECTION-PUMP ASSEMBLY
H07C-T

101601-5870

101601-5871

220203751A