101601-5874 ZEXEL 9 400 611 507 BOSCH INJECTION-PUMP ASSEMBLY 9400611507 1016015874 220203753b


101601-5874 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 507 9400611507
ZEXEL 101601-5874 1016015874
HINO 220203753B 220203753b

Service parts 101601-5874 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9700
3. GOVERNOR 105401-0570
4. SUPPLY PUMP 105220-5540
5. AUTOM. ADVANCE MECHANIS 105676-0791
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7490
11. Nozzle and Holder 23600-2350A
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}
13. NOZZLE-HOLDER 105031-7310
14. NOZZLE
15. NOZZLE SET 105019-0270

Include in #1:

101601-5874 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 507 9400611507
ZEXEL 101601-5874 1016015874
HINO 220203753B 220203753b


Zexel num
Bosch num
Firm num
Name
101601-5874 
101601-5875 
9 400 611 507 
220203753B  HINO
INJECTION-PUMP ASSEMBLY
W06D-TI * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-6420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.4 4.35 4.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.2
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   101.5 99.5 103.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   50.7 50.7
Boost pressure mmHg   380 380
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.8+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   10 8.5 11.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   10.2
Boost pressure kPa   4 1.3 6.7
Boost pressure mmHg   30 10 50
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   11.7
Boost pressure kPa   37.3 30.6 44
Boost pressure mmHg   280 230 330
Timer adjustment
Pump speed r/min   1350--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1300
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   1.5 1.2 1.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5874
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Boost compensator stroke (at N = N1)
----------
K=12 N1=600r/min
----------

Speed control lever angle

Test data 101601-5874
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(12deg)+-5deg b=(27deg)+-5deg

Stop lever angle

Test data 101601-5874
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101601-5874
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




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Group cross 101601-5874 ZEXEL

Hino 

 
220203751A 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
220203752A 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
220203752B 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
220203753A 
INJECTION-PUMP ASSEMBLY
W06D-TI
101601-5874  

101601-5875 
9 400 611 507 
220203753B 
INJECTION-PUMP ASSEMBLY
W06D-TI
9 400 614 633 
220203753C 
INJECTION-PUMP ASSEMBLY
W06D-TI
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