101601-5363 ZEXEL 9 400 611 428 BOSCH INJECTION-PUMP ASSEMBLY 9400611428 1016015363 220203081a


101601-5363 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 428 9400611428
ZEXEL 101601-5363 1016015363
HINO 220203081A 220203081a

Service parts 101601-5363 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9940
3. GOVERNOR 105400-5241
4. SUPPLY PUMP 105220-6060
5. AUTOM. ADVANCE MECHANIS 105676-0511
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4292
11. Nozzle and Holder 23600-1593A
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105025-0490
15. NOZZLE SET

Include in #1:

101601-5363 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 428 9400611428
ZEXEL 101601-5363 1016015363
HINO 220203081A 220203081a


Zexel num
Bosch num
Firm num
Name
101601-5363 
9 400 611 428 
220203081A  HINO
INJECTION-PUMP ASSEMBLY
W06D K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SEAJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.05 3.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.3
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   37.4 35.4 39.4
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.2
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   47.7 44.7 50.7
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   7.8+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   9 7.5 10.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   63 63 73
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1100--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1050
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1750
Advance angle deg.   4.5 4.2 4.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5363
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Idle sub spring setting: L1.
----------
K=16 L1=5.6-0.5mm
----------

Speed control lever angle

Test data 101601-5363
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=1800r/min bb=1500r/min
----------
a=19deg+-5deg b=28deg+-5deg c=8deg+-5deg

Stop lever angle

Test data 101601-5363
N:Pump normal S:Stop the pump. (1)Normal (2)Rack position = aa or less, at speed = bb
----------
aa=6.9mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101601-5363
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101601-5363?





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