101601-5301 ZEXEL 9 400 614 608 BOSCH INJECTION-PUMP ASSEMBLY 9400614608 1016015301 220005680a


101601-5301 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 608 9400614608
ZEXEL 101601-5301 1016015301
HINO 220005680A 220005680a

Service parts 101601-5301 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9891
3. GOVERNOR 105921-2300
4. SUPPLY PUMP 105220-5140
5. AUTOM. ADVANCE MECHANIS 105676-0221
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4292
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105025-0490
15. NOZZLE SET

Include in #1:

101601-5301 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 608 9400614608
ZEXEL 101601-5301 1016015301
HINO 220005680A 220005680a


Zexel num
Bosch num
Firm num
Name
101601-5301 
9 400 614 608 
220005680A  HINO
INJECTION-PUMP ASSEMBLY
W06D K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   8.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   46.6 44.6 48.6
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   8+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   8 6.5 9.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(8.7)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   46.6 45.6 47.6
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.3
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   45.2 43.2 47.2
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1+0.2
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   52 50 54
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1-0.15
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   38 36 40
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   I
Rack position   13.5+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   95 95 105
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_08
Adjusting point   E
Rack position   R1+0.35
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   28 24 32
Fixing the lever   *
Timer adjustment
Pump speed r/min   1300+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1600
Advance angle deg.   3.5 3.2 3.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5301
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=C46
----------

Speed control lever angle

Test data 101601-5301
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=(45deg)+-3deg b=46deg+-5deg

Stop lever angle

Test data 101601-5301
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101601-5301
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101601-5301?





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