101601-5301 ZEXEL 9 400 614 608 BOSCH INJECTION-PUMP ASSEMBLY 9400614608 1016015301 220005680a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 608 9400614608

ZEXEL 101601-5301 1016015301

HINO 220005680A 220005680a

Service parts 101601-5301 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-9891

3. GOVERNOR 105921-2300

4. SUPPLY PUMP 105220-5140

5. AUTOM. ADVANCE MECHANIS 105676-0221

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-4292

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105041-5041

14. NOZZLE 105025-0490

15. NOZZLE SET

Include in #1:

101601-5301 as INJECTION-PUMP ASSEMBLY

106685-4161 as _

106685-4162

Cross reference number

BOSCH 9 400 614 608 9400614608

ZEXEL 101601-5301 1016015301

HINO 220005680A 220005680a

Zexel num

Bosch num

Firm num

Name

101601-5301

9 400 614 608

220005680A HINO

INJECTION-PUMP ASSEMBLY
W06D K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.1 3.07 3.13

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point -

Rack position 8.7

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 46.6 44.6 48.6

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 8+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 8 6.5 9.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(8.7)

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 46.6 45.6 47.6

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1-0.3

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 45.2 43.2 47.2

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1+0.2

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 52 50 54

Fixing the lever *

Injection quantity adjustment_06

Adjusting point D

Rack position R1-0.15

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 38 36 40

Fixing the lever *

Injection quantity adjustment_07

Adjusting point I

Rack position 13.5+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 95 95 105

Fixing the lever *

Rack limit *

Injection quantity adjustment_08

Adjusting point E

Rack position R1+0.35

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 28 24 32

Fixing the lever *

Timer adjustment

Pump speed r/min 1300+50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1600

Advance angle deg. 3.5 3.2 3.8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=C46
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=(45deg)+-3deg b=46deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)

Have questions with 101601-5301?

Group cross 101601-5301 ZEXEL

101601-5300

INJECTION-PUMP ASSEMBLY

Hino

101601-5301

9 400 614 608

220005680A

INJECTION-PUMP ASSEMBLY
W06D

101601-5310

9 400 614 609

220005670A

INJECTION-PUMP ASSEMBLY
H07C

101601-5320

101601-5321

9 400 619 840

INJECTION-PUMP ASSEMBLY

Hino

101601-5321

220005690A

INJECTION-PUMP ASSEMBLY
W06E

101601-5330

101601-5331

9 400 619 591

INJECTION-PUMP ASSEMBLY

Hino

101601-5331

220005710A

INJECTION-PUMP ASSEMBLY
W06E

101601-5340

220005720A

INJECTION-PUMP ASSEMBLY
EL100

101601-5350

220005800A

INJECTION-PUMP ASSEMBLY
EH700

101601-5360

101601-5361

220203080A

INJECTION-PUMP ASSEMBLY
W06D

101601-5361

INJECTION-PUMP ASSEMBLY

101601-5362

INJECTION-PUMP ASSEMBLY

Hino

101601-5363

9 400 611 428

220203081A

INJECTION-PUMP ASSEMBLY
W06D

101601-5370

101601-5372

220005940A

INJECTION-PUMP ASSEMBLY
W06E

101601-5371

INJECTION-PUMP ASSEMBLY

Hino

101601-5371

101601-5372

220005941A

INJECTION-PUMP ASSEMBLY

101601-5372

9 400 614 610

220005941A

INJECTION-PUMP ASSEMBLY
W06E

101601-5380

INJECTION-PUMP ASSEMBLY

Hino

101601-5381

220005970A

INJECTION-PUMP ASSEMBLY
W06D

101601-5390

9 400 614 611

220006070A

INJECTION-PUMP ASSEMBLY
EH700