101601-5260 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016015260 220005320a

Information Cross number Calibration Data Calibration Data Ex

Price: query
Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101601-5260 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101601-5260 1016015260

HINO 220005320A 220005320a

Cross reference number

ZEXEL 101601-5260 1016015260

HINO 220005320A 220005320a

Zexel num

Bosch num

Firm num

Name

101601-5260
101601-5262

220005320A HINO

INJECTION-PUMP ASSEMBLY
W06E *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.1 3.07 3.13

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point -

Rack position 10.1

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 57.9 55.9 59.9

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 8.3+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 5.3 3.8 6.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10.1)

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 57.9 56.9 58.9

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1(10.1)

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 63.9 59.9 67.9

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1-0.25

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 40.3 36.3 44.3

Fixing the lever *

Injection quantity adjustment_06

Adjusting point D

Rack position R1(10.1)

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 63.7 59.7 67.7

Fixing the lever *

Injection quantity adjustment_07

Adjusting point E

Rack position R1+0.45

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 39.9 35.9 43.9

Fixing the lever *

Injection quantity adjustment_08

Adjusting point I

Rack position 15+-0.5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 108 108 118

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1200+50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1500

Advance angle deg. 4.5 4.2 4.8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=C11
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=50mm
----------
a=46deg+-5deg b=(47deg)+-3deg

Stop lever angle

N:Engine normal (pump normal) S:Engine stop (1)Set the stopper screw. (After setting, apply red paint.) (2)-
----------

----------
a=20deg+-5deg b=(28deg)+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)