101601-5230 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016015230 220005330a


101601-5230 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-5230 1016015230
HINO 220005330A 220005330a

Service parts 101601-5230 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9931
3. GOVERNOR 105921-1870
4. SUPPLY PUMP 105220-5140
5. AUTOM. ADVANCE MECHANIS 105676-0370
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7570
11. Nozzle and Holder 23600-1843
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/19.6{200}
13. NOZZLE-HOLDER 105030-4160
14. NOZZLE 105015-7580
15. NOZZLE SET

Include in #1:

101601-5230 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101601-5230 1016015230
HINO 220005330A 220005330a


Zexel num
Bosch num
Firm num
Name
101601-5230 
101601-5233 
 
220005330A  HINO
INJECTION-PUMP ASSEMBLY
W06E *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   9.6
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   57.9 55.9 59.9
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   7.8+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   5.3 3.8 6.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.6)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   57.9 56.9 58.9
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(9.6)
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   63.9 59.9 67.9
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.25
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   40.3 36.3 44.3
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1(9.6)
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   63.7 59.7 67.7
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   E
Rack position   R1+0.45
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   39.9 35.9 43.9
Fixing the lever   *
Injection quantity adjustment_08
Adjusting point   I
Rack position   14.5+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   108 108 118
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1200+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1500
Advance angle deg.   4.5 4.2 4.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5230
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=C02
----------

Speed control lever angle

Test data 101601-5230
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=37deg+-5deg b=44deg+-3deg

Stop lever angle

Test data 101601-5230
N:Engine normal (pump normal) S:Engine stop (1)Set the stopper screw. (After setting, apply red paint.)
----------

----------
a=20deg+-5deg b=(28deg)+-5deg

Timing setting

Test data 101601-5230
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101601-5230?





Group cross 101601-5230 ZEXEL

Hino 

 
 
INJECTION-PUMP ASSEMBLY
W06E
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220005240A 
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220005180A 
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101601-5230  

101601-5233 
 
220005330A 
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220005331A 
INJECTION-PUMP ASSEMBLY
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220005321A 
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220005640A 
INJECTION-PUMP ASSEMBLY
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