101601-5165 ZEXEL 9 400 614 601 BOSCH INJECTION-PUMP ASSEMBLY 9400614601 1016015165 220005233a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 601 9400614601

ZEXEL 101601-5165 1016015165

HINO 220005233A 220005233a

Service parts 101601-5165 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3370

3. GOVERNOR 105921-1725

4. SUPPLY PUMP 105210-4161

5. AUTOM. ADVANCE MECHANIS 105614-3390

6. COUPLING PLATE 105661-0410

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7361

11. Nozzle and Holder 23600-1821

12. Open Pre:MPa(Kqf/cm2) 14.2{145}/19.6{200}

13. NOZZLE-HOLDER 105030-4120

14. NOZZLE

105015-7270

15. NOZZLE SET

Include in #1:

101601-5165 as INJECTION-PUMP ASSEMBLY

106682-4721 as _

Cross reference number

BOSCH 9 400 614 601 9400614601

ZEXEL 101601-5165 1016015165

HINO 220005233A 220005233a

Zexel num

Bosch num

Firm num

Name

101601-5165

9 400 614 601

220005233A HINO

INJECTION-PUMP ASSEMBLY
H07-1 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.1 3.07 3.13

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point -

Rack position 9.4

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 70 69 71

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point -

Rack position 7+-0.1

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 8 7 9

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point A

Rack position R1(9.4)

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 70 69 71

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 140 150

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1250--

Advance angle deg. 0 0 0

Load 3/4

Remarks
Start

Timer adjustment_02

Pump speed r/min 1200

Advance angle deg. 0.3

Load 3/4

Timer adjustment_03

Pump speed r/min 1450

Advance angle deg. 4 3.5 4.5

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=B94
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=23deg+-5deg b=(45deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=14.5deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Have questions with 101601-5165?

Group cross 101601-5165 ZEXEL

Hino

101601-5160

101601-5165

220005110A

INJECTION-PUMP ASSEMBLY
YF03

101601-5161

101601-5165

INJECTION-PUMP ASSEMBLY
H07-1

101601-5162

101601-5165

220005230A

INJECTION-PUMP ASSEMBLY
H071

101601-5163

101601-5165

220005231A

INJECTION-PUMP ASSEMBLY
H071

101601-5164

101601-5165

220005232A

INJECTION-PUMP ASSEMBLY
H071

101601-5165

9 400 614 601

220005233A

INJECTION-PUMP ASSEMBLY
H07-1