101601-5164 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016015164 220005232a


101601-5164 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-5164 1016015164
HINO 220005232A 220005232a

Cross reference number

ZEXEL 101601-5164 1016015164
HINO 220005232A 220005232a


Zexel num
Bosch num
Firm num
Name
101601-5164 
101601-5165 
 
220005232A  HINO
INJECTION-PUMP ASSEMBLY
H071 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   9.4
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   70 69 71
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   7+-0.1
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.4)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   70 69 71
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 140 150
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Load   3/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.3
Load   3/4
Timer adjustment_03
Pump speed r/min   1450
Advance angle deg.   4 3.5 4.5
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5164
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=B94
----------

Speed control lever angle

Test data 101601-5164
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=23deg+-5deg b=(45deg)+-3deg

Stop lever angle

Test data 101601-5164
N:Engine normal (pump normal) S:Engine stop (1)Set the stopper screw. (After setting, apply red paint.)
----------

----------
a=0deg+-5deg b=(31deg)+-5deg

Timing setting

Test data 101601-5164
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101601-5164?





Group cross 101601-5164 ZEXEL

Hino 

 
220005110A 
INJECTION-PUMP ASSEMBLY
YF03
 
 
INJECTION-PUMP ASSEMBLY
H07-1
 
220005230A 
INJECTION-PUMP ASSEMBLY
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220005231A 
INJECTION-PUMP ASSEMBLY
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101601-5164  

101601-5165 
 
220005232A 
INJECTION-PUMP ASSEMBLY
H071
9 400 614 601 
220005233A 
INJECTION-PUMP ASSEMBLY
H07-1
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