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101601-4020 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016014020 5156003706


101601-4020 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-4020 1016014020
ISUZU 5156003706 5156003706

Service parts 101601-4020 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-8750
3. GOVERNOR 105470-0790
4. SUPPLY PUMP 105220-4561
5. AUTOM. ADVANCE MECHANIS 105622-0380
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4582
11. Nozzle and Holder 5-15300-089-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3952
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101601-4020 as INJECTION-PUMP ASSEMBLY
106672-9501 as _

Cross reference number

ZEXEL 101601-4020 1016014020
ISUZU 5156003706 5156003706


Zexel num
Bosch num
Firm num
Name
101601-4020 
101601-4440 
 
5156003706  ISUZU
INJECTION-PUMP ASSEMBLY
6BB1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.4 2.35 2.45
Rack position
Point B   R=B
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   B
Rack position   9.5
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   55.2 53.7 56.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   D
Rack position   7
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   7.3 6 8.6
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   58.6 58.6
Fixing the lever   *
Remarks
After startup boost setting  
Timer adjustment
Pump speed r/min   1000+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.9 0.4 1.4
Timer adjustment_03
Pump speed r/min   1450
Advance angle deg.   2.1 1.6 2.6
Timer adjustment_04
Pump speed r/min   1650
Advance angle deg.   3 2.5 3.5
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   5 5 5
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 101601-4020
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Excess fuel setting for starting: SXL
----------
DL=5.2-0.2mm SXL=9.5+0.2mm
----------

0000000901

Test data 101601-4020
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=33deg+-5deg b=30deg+-3deg




Have questions with 101601-4020?





Group cross 101601-4020 ZEXEL

Isuzu 

101601-4000  
 
1156001391 

D920
101601-4010  
 
1156002741 
INJECTION-PUMP ASSEMBLY
D920
101601-4020  

101601-4440 
 
5156003706 
INJECTION-PUMP ASSEMBLY
6BB1
101601-4030  
 
5156003714 
INJECTION-PUMP ASSEMBLY
6BB1
101601-4040  

101601-4041 
 
5156003724 
INJECTION-PUMP ASSEMBLY
6BB1
101601-4041  

101601-8770 
 
5156003726 
INJECTION-PUMP ASSEMBLY
6BB1
101601-4050  
 
1156000593 
INJECTION-PUMP ASSEMBLY
D920
101601-4060  
 
1156000604 
INJECTION-PUMP ASSEMBLY
D920
101601-4070  
 
5156004412 
INJECTION-PUMP ASSEMBLY
6BB1
101601-4080  
 
5156004432 
INJECTION-PUMP ASSEMBLY
6BB1
101601-4090  

101601-4290 
 
5156004981 

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