101601-2561 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016012561 220003351a


101601-2561 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-2561 1016012561
HINO 220003351A 220003351a

Cross reference number

ZEXEL 101601-2561 1016012561
HINO 220003351A 220003351a


Zexel num
Bosch num
Firm num
Name
101601-2561 
101601-2562 
 
220003351A  HINO
INJECTION-PUMP ASSEMBLY
EH700 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   8.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   68.6 67.6 69.6
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   6.7+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(8.6)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   68.6 67.6 69.6
Basic   *
Fixing the lever   *
Timer adjustment
Pump speed r/min   1350
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1400
Advance angle deg.   1.5
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-2561
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT: RAL
----------
T1=56 RAL=11.6+0.2mm
----------

Speed control lever angle

Test data 101601-2561
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=32deg+-5deg b=41deg+-3deg

Stop lever angle

Test data 101601-2561
N:Pump normal S:Stop the pump.
----------

----------
a=5deg+-5deg b=40deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=375-25r/min Ra=6.9mm
----------




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