101601-2370 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016012370 220002270b


101601-2370 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-2370 1016012370
HINO 220002270B 220002270b

Cross reference number

ZEXEL 101601-2370 1016012370
HINO 220002270B 220002270b


Zexel num
Bosch num
Firm num
Name
101601-2370 
101601-2440 
 
220002270B  HINO
INJECTION-PUMP ASSEMBLY
EH700 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0620
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.05 3.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   6.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   65.6 64.6 66.6
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.6
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   65.5 64 67
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.2+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   1000++
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1250
Advance angle deg.   0.3 0.3
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   1500
Advance angle deg.   3.5 3 4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-2370
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL (3)Set the 2nd idle sub spring.
----------
DL=5.7-0.2mm RAL=9.8+0.2mm
----------

Speed control lever angle

Test data 101601-2370
F:Full speed
----------

----------
a=15deg+-5deg

0000000901

Test data 101601-2370
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=24deg+-5deg b=26deg+-3deg

Stop lever angle

Test data 101601-2370
N:Pump normal S:Stop the pump.
----------

----------
a=21deg+-5deg b=69deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=375-25r/min Ra=5.5mm
----------




Have questions with 101601-2370?





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101601-2370  

101601-2440 
 
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