101601-2350 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016012350 220001561a


101601-2350 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-2350 1016012350
HINO 220001561A 220001561a

Service parts 101601-2350 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-1120
3. GOVERNOR 105480-0240
4. SUPPLY PUMP 105210-4161
5. AUTOM. ADVANCE MECHANIS 105614-3010
6. COUPLING PLATE 105661-0301
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4102
11. Nozzle and Holder 23600-1152
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4281
14. NOZZLE 105015-3680
15. NOZZLE SET

Include in #1:

101601-2350 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101601-2350 1016012350
HINO 220001561A 220001561a


Zexel num
Bosch num
Firm num
Name
101601-2350 
 
220001561A  HINO
INJECTION-PUMP ASSEMBLY
EH700 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0620
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.05 3.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   6.8
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   68.6 67.6 69.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.8
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   68.5 67 70
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.5+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   9.8+0.2
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 70 90
Fixing the lever   *
Timer adjustment
Pump speed r/min   800++
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1300
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   1500
Advance angle deg.   3.5 3 4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-2350
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT (3)Set the 2nd idle sub spring.
----------
DL=5-0.2mm
----------

Speed control lever angle

Test data 101601-2350
F:Full speed
----------

----------
a=10deg+-5deg

0000000901

Test data 101601-2350
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=24deg+-5deg b=26deg+-3deg

Stop lever angle

Test data 101601-2350
N:Pump normal S:Stop the pump.
----------

----------
a=21deg+-5deg b=59deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=375-25r/min Ra=5.5mm
----------




Have questions with 101601-2350?





Group cross 101601-2350 ZEXEL

Hino 

 
220001540B 
INJECTION-PUMP ASSEMBLY
ED100
 
220001541A 
INJECTION-PUMP ASSEMBLY
ED100
 
220001560C 

 
220001620B 
INJECTION-PUMP ASSEMBLY
ED100
 
220001621A 
INJECTION-PUMP ASSEMBLY
ED100
 
220001941C 
INJECTION-PUMP ASSEMBLY
EH700
 
220001942A 
INJECTION-PUMP ASSEMBLY
EH700
 
220001951C 
INJECTION-PUMP ASSEMBLY
EH700
 
220001952A 
INJECTION-PUMP ASSEMBLY
EH700
101601-2350  
 
220001561A 
INJECTION-PUMP ASSEMBLY
EH700
 
220001920A 
INJECTION-PUMP ASSEMBLY
EH700
 
220002270B 
INJECTION-PUMP ASSEMBLY
EH700
 
220001921D 
INJECTION-PUMP ASSEMBLY
EH700
 
220002000B 
INJECTION-PUMP ASSEMBLY
EL100
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