101601-2270 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016012270 220001260b

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101601-2270 1016012270

HINO 220001260B 220001260b

Cross reference number

ZEXEL 101601-2270 1016012270

HINO 220001260B 220001260b

Zexel num

Bosch num

Firm num

Name

101601-2270
101601-2271

220001260B HINO

INJECTION-PUMP ASSEMBLY
ED100 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-2220

Overflow valve opening pressure kPa 123 103 143

Overflow valve opening pressure kgf/cm2 1.25 1.05 1.45

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 1.9 1.85 1.95

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 122 119 125

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 12.8

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 125 123 127

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 12.8

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 129.7 127.7 131.7

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 13.1

Pump speed r/min 1125 1125 1125

Average injection quantity mm3/st. 135.5 132.5 138.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_05

Adjusting point E

Rack position 7.1+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 23 20 26

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Injection quantity adjustment_06

Adjusting point F

Rack position 15.5++

Pump speed r/min 50 50 50

Average injection quantity mm3/st. 140 140

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 450+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 1.3 0.8 1.8

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 3.3 2.8 3.8

Timer adjustment_04

Pump speed r/min 1000

Advance angle deg. 5.7 5.2 6.2

Timer adjustment_05

Pump speed r/min 1150

Advance angle deg. 8 7.5 8.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Set the load lever's stop position so that R = aa (N = 0). (2)Beginning of damper spring operation: DL (3)Excess fuel setting for starting: SXL
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aa=6.1mm DL=5-0.2mm SXL=13.2+0.2mm
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0000000901

F:Full load I:Idle S:Stop
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a=17deg+-3deg b=41deg+-3deg c=10deg+-2deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
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N1=285+-10r/min Ra=7.1mm
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