101601-2260 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016012260 220001150b


101601-2260 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-2260 1016012260
HINO 220001150B 220001150b

Cross reference number

ZEXEL 101601-2260 1016012260
HINO 220001150B 220001150b


Zexel num
Bosch num
Firm num
Name
101601-2260 
101601-2261 
 
220001150B  HINO
INJECTION-PUMP ASSEMBLY
ED100 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4120
Overflow valve opening pressure kPa   122.5 98 147
Overflow valve opening pressure kgf/cm2   1.25 1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   1.9 1.85 1.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   122 119 125
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12.8
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   129.7 127.7 131.7
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   12.8
Pump speed r/min   1125 1125 1125
Average injection quantity mm3/st.   131.3 128.3 134.3
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   7.1+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   23 20 26
Max. variation between cylinders %   0 -13 13
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   15.5++
Pump speed r/min   50 50 50
Average injection quantity mm3/st.   140 140
Remarks
Excess fuel for starting.
 
Timer adjustment
Pump speed r/min   450+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   1.3 0.8 1.8
Timer adjustment_03
Pump speed r/min   800
Advance angle deg.   3.3 2.8 3.8
Timer adjustment_04
Pump speed r/min   1000
Advance angle deg.   5.7 5.2 6.2
Timer adjustment_05
Pump speed r/min   1150
Advance angle deg.   8 7.5 8.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-2260
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL
----------
DL=5-0.2mm RAL=13+0.2mm
----------

0000000901

Test data 101601-2260
F:Full load I:Idle S:Stop
----------

----------
a=17deg+-3deg b=10deg+-2deg c=41deg+-3deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=285+-10r/min Ra=7.1mm
----------




Have questions with 101601-2260?





Group cross 101601-2260 ZEXEL

Hino 

 
220001890A 

ED100
 
6071101410 

ED100
 
220001880A 
INJECTION-PUMP ASSEMBLY
ED100
 
220001881A 
INJECTION-PUMP ASSEMBLY
ED100
 
6071101540 

 
6071101720 

ED100
 
220001900A 

ED100
101601-2260  

101601-2261 
 
220001150B 
INJECTION-PUMP ASSEMBLY
ED100
 
220001151A 
INJECTION-PUMP ASSEMBLY
ED100
 
220001260B 
INJECTION-PUMP ASSEMBLY
ED100
9 400 613 365 
220001261A 
INJECTION-PUMP ASSEMBLY
ED100
 
220001340B 
INJECTION-PUMP ASSEMBLY
ED100
 
220001341A 
INJECTION-PUMP ASSEMBLY
ED100
 
220001350B 
INJECTION-PUMP ASSEMBLY
ED100
 
220001350A 
INJECTION-PUMP ASSEMBLY
ED100
9 400 613 366 
220001351A 
INJECTION-PUMP ASSEMBLY
ED100
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