101601-0590 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016010590 5156003701

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101601-0590 1016010590

ISUZU 5156003701 5156003701

Service parts 101601-0590 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-8010

3. GOVERNOR 105470-0720

4. SUPPLY PUMP 105220-4080

5. AUTOM. ADVANCE MECHANIS 105622-0360

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4582

11. Nozzle and Holder 5-15300-089-1

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105031-3952

14. NOZZLE

105015-4130

15. NOZZLE SET

Include in #1:

101601-0590 as INJECTION-PUMP ASSEMBLY

101692-3490 as _

Cross reference number

ZEXEL 101601-0590 1016010590

ISUZU 5156003701 5156003701

Zexel num

Bosch num

Firm num

Name

101601-0590

5156003701 ISUZU

INJECTION-PUMP ASSEMBLY
6BB1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.4 2.35 2.45

Rack position R=9.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 1650 1650 1650

Average injection quantity mm3/st. 55 52.6 57.4

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.8

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 57.2 55.7 58.7

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 9.8

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 56.6 54.2 59

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 7+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 7.3 6 8.6

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 70

Fixing the lever *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set using excess fuel device for starting: SXL (3)Rack oscillation between N = N1 and N = N2: Not exceeding VIB
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DL=5.2-0.2mm SXL=9.8+0.2mm N1=1500r/min N2=1650r/min VIB=0.2mm
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