101600-3051 ZEXEL F 01G 0V0 008 BOSCH INJECTION-PUMP ASSEMBLY f01g0v0008 1016003051 4063655


101600-3051 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 0V0 008 f01g0v0008
ZEXEL 101600-3051 1016003051
KOMATSU 4063655 4063655

Service parts 101600-3051 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-9350
3. GOVERNOR 105404-6020
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101600-3051 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 0V0 008 f01g0v0008
ZEXEL 101600-3051 1016003051
KOMATSU 4063655 4063655


Zexel num
Bosch num
Firm num
Name
101600-3051 
F 01G 0V0 008 
4063655  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D114 K 14BF INJECTION PUMP ASSY PE6AD PE
101600-3051 
F 01G 0V0 008 
6742711110  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D114 K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   154 153 155
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   127 127
Boost pressure mmHg   950 950
Hydraulic cylinder ON   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.5+-0.5
Pump speed r/min   460 460 460
Average injection quantity mm3/st.   14.5 12.5 16.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Hydraulic cylinder ON   *
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   9
Boost pressure kPa   16 13.3 18.7
Boost pressure mmHg   120 100 140
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   9.4
Boost pressure kPa   38 35.3 40.7
Boost pressure mmHg   285 265 305
Boost compensator adjustment_03
Pump speed r/min   650 650 650
Rack position   10.6
Boost pressure kPa   113 113 113
Boost pressure mmHg   850 850 850

Test data Ex:

Governor adjustment

Test data 101600-3051
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Adjust the secondary timing before adjusting the governor. (4)When the hydraulic cylinder is OFF (5)When hydraulic cylinder ON: P1 (6)Boost compensator stroke (7)Rack difference between N = N1 and N = N2 (8)Main spring setting (9)Set idle sub-spring
----------
K=11 P1=127+-10kPa(1.3+-0.1kgf/cm2) N1=900r/min N2=650r/min
----------

Speed control lever angle

Test data 101600-3051
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=1deg+-5deg b=26deg+-5deg

Stop lever angle

Test data 101600-3051
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=25deg+-5deg b=53deg+-5deg

0000001501 TAMPER PROOF

Test data 101600-3051
Tamperproofing-equipped boost compensator cover installation procedure (1)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2) (3)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T3)
----------
T1=7.16~9.12N-m(0.73~0.93kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m) T3=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 101600-3051
(1)Pump vertical direction (2)Key groove position at No. 1 cylinder's beginning of injection position (at BTDC: aa). (3)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery). (4)B.T.D.C.: aa (5)At second timing adjustment, set the camshaft at the * position and tighten the flyweight locknut. (6)Align the flyweight's timing gear position with the lockpin groove and then fully tighten the flyweight to the camshaft. (7)Remove the lock pin and adjust the governor. Reinstall the lock pin to fix the flyweight for delivery.
----------
aa=7deg bb=0deg
----------
a=54deg42min+-3deg b=3deg30min+-30min




Have questions with 101600-3051?





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