101600-3021 ZEXEL 9 400 611 504 BOSCH INJECTION-PUMP ASSEMBLY 9400611504 1016003021 3863862


101600-3021 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 504 9400611504
ZEXEL 101600-3021 1016003021
KOMATSU 3863862 3863862

Service parts 101600-3021 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-9111
3. GOVERNOR 105404-5571
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101600-3021 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 504 9400611504
ZEXEL 101600-3021 1016003021
KOMATSU 3863862 3863862


Zexel num
Bosch num
Firm num
Name
101600-3021 
9 400 611 504 
3863862  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D102E K 14BE INJECTION PUMP ASSY PE6A PE
101600-3021 
9 400 611 504 
6735711460  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D102E K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.5 2.45 2.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   82.5 81.5 83.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.6+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   75 75 85
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101600-3021
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Adjust the secondary timing before adjusting the governor. (4)RACK LIMIT
----------
K=10
----------

Speed control lever angle

Test data 101600-3021
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=33deg+-5deg

Stop lever angle

Test data 101600-3021
N:Pump normal S:Stop the pump.
----------

----------
a=0deg+-5deg b=53deg+-5deg

Timing setting

Test data 101600-3021
(1)Pump vertical direction (2)Key groove position at No. 1 cylinder's beginning of injection position (at BTDC: aa). (3)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery). (4)B.T.D.C.: aa (5)At second timing adjustment, set the camshaft at the * position and tighten the flyweight locknut. (6)Align the flyweight's timing gear position with the lockpin groove and then fully tighten the flyweight to the camshaft. (7)Remove the lock pin and adjust the governor. Reinstall the lock pin to fix the flyweight for delivery.
----------
aa=18deg bb=0deg
----------
a=54deg54min+-3deg b=9deg+-30min




Have questions with 101600-3021?





Group cross 101600-3021 ZEXEL

 
 

 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 491 
3863638 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 612 491 
6735711260 
INJECTION-PUMP ASSEMBLY
S6D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

101600-3021  
9 400 611 504 
3863862 
INJECTION-PUMP ASSEMBLY
S6D102E
101600-3021  
9 400 611 504 
6735711460 
INJECTION-PUMP ASSEMBLY
S6D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 611 828 
3863925 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 611 828 
6735711480 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 612 256 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 362 
3864042 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 612 362 
6735711520 
INJECTION-PUMP ASSEMBLY
S6D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

F 01G 0V0 008 
4063655 
INJECTION-PUMP ASSEMBLY
SA6D114
F 01G 0V0 008 
6742711110 
INJECTION-PUMP ASSEMBLY
SA6D114
F 01G 0V0 007 
4063634 
INJECTION-PUMP ASSEMBLY
SA6D102E-
F 01G 0V0 007 
6736731110 
INJECTION-PUMP ASSEMBLY
SA6D102E-
F 01G 000 002 
4063860 
INJECTION-PUMP ASSEMBLY
SA6D102E-
F 01G 000 002 
6736731120 
INJECTION-PUMP ASSEMBLY
SA6D102E-
F 01G 000 00M 
 
INJECTION-PUMP ASSEMBLY
SAA6D102

Komatsu 

F 01G 000 00M 
6738711240 
INJECTION-PUMP ASSEMBLY
SAA6D102
 
4063992 
INJECTION-PUMP ASSEMBLY
SAA6D102E
 
6738711240 
INJECTION-PUMP ASSEMBLY
SAA6D102E
F 019 Z10 301 
3864440 
INJECTION-PUMP ASSEMBLY
6BTAA5.9
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